- No immediate failure alerts
- Chaos in reporting malfunctions
- Poor interdepartmental communication
- No real-time production visibility
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Aviation
Trusted by leaders in the aviation sector - we deliver reliable systems that ensure complete safety and data synchronization in the most demanding conditions.
Problems
Solution
ANDON System
- Real-time production support module
- Enables immediate failure reporting via touchscreen terminal and light/sound signals
- Automatically notifies the appropriate teams
- Includes a management app, monitors, and signal towers
Benefits
- Failures are signaled instantly, enabling immediate intervention
- Standardized reporting streamlines communication and reduces error risk
- Automatic notifications accelerate the actions of service and quality teams
- Real-time failure data supports production management
- The system allows quick escalation of critical issues to the appropriate departments
- Scattered data across multiple tools
- Lack of control over production stages
- Difficult collaboration between departments
- No system for tracking progress and resources
- Time-consuming manual reporting
- Lack of system modularity
- Inconsistent data, issues with quality and compliance
- No tools for analysis and managerial decision-making
CRB - A system dedicated to MRO management
- CRB is an advanced, modular MRO system
- Designed for comprehensive management of service and production processes
- Provides full control over every stage of the order lifecycle - from component reception, through technological and quality procedures, to final shipment
- Real-time data access enables faster, more accurate decision-making
- Operational efficiency improved through task automation and information flow
- Enhanced communication between operators, technologists, logistics, and quality departments
- Full monitoring and reporting of work orders at every stage
- Improved data quality and consistency, ensuring compliance with aviation standards
- Human error minimized through digitization and elimination of manual input
- Manual data entry for components
- Time-consuming component identification
- Inconsistent data hindering quality control
- Lack of automation in tracking part history
OCR System
- Dedicated solution for automatic reading of microscopic markings on aerospace components
- Integrated with a scanning device that captures data and transfers it to the production system
- Automated reading significantly reduced component identification time
- Elimination of human error improved data quality and increased process safety
- Reduced employee workload allowed focus on key tasks
- Full component traceability ensured in compliance with aerospace requirements
- Lost or incomplete files
- No central backup for documents
- Outdated versions hindering collaboration
- Scattered documentation complicating audits
FileSync
- FileSync automatically transfers files from workstations to a central server drive
- Provides backup for technical, quality, and operational documentation with full local control
- All documents are automatically sent to a central repository, minimizing the risk of missing files
- Continuous backup protects against data loss and allows quick version recovery
- Full local control ensures data security without using external clouds
- Simple implementation relieves users and IT staff from manual file management
- Offers generated in various formats
- Lack of standardization between departments
- Local draft and final versions
- Slow paper-based signing process
- Lack of transparency in offer status
- No analysis of offer effectiveness
Offer Database
- The Offer Base is a system designed for complex, multi-stage bidding in the aerospace sector
- Enables complete digitalization of the process - from preparation to archiving - with no need for paper versions
- Entire offer process digitized - no more paper forms or email chaos
- Each stage of the offer is tracked - from draft to approval and dispatch, following QA procedures
- Versioning and archiving of offers - ideal for audits and internal controls
- Consistent operations across sales, technical, and quality departments
- No control over checked-out tools
- Time-consuming manual registration of tool loans
- Problems with locating tools
- Lack of usage history hindering audits
- No monitoring of tools taken offsite
Tooling - RFID-based system
- Tooling is an intelligent tool rental management system
- Based on RFID and control gates
- Each tool is tagged with a unique RFID sticker
- Every checkout or return is logged and assigned to a specific employee
- Automatic tool check-in and check-out without employee involvement
- Real-time visibility of tool location and user
- Increased security and loss prevention through RFID tracking
- Full usage history in line with traceability and audit requirements
- Time saved and reduced errors from manual loaning processes
- Scattered part data across Excel files
- Manual comparison of statuses and part numbers
- No unified view across departments
- Difficulties detecting shortages and duplicates
- Time-consuming data consolidation for reports
Part Number and Status Comparison App
- The application automatically retrieves data from multiple sources (e.g., Excel sheets)
- Consolidates data into a single view
- Enables quick comparison of part numbers and statuses
- Eliminates the need for manual analysis
- Automatic part number comparison eliminates manual data matching errors
- Faster identification of missing, duplicate, or inconsistent parts
- Technical, logistics, and quality teams work with the same up-to-date information
- The app shortens decision-making time and increases production management precision
- Scattered order data across multiple files
- Time-consuming order creation and risk of errors
- No change history in order data
- Difficulties in maintaining compliance with procedures
CHM Application
- CHM is an application supporting the creation and execution of work orders
- Collects data in one place
- Allows data processing according to procedures, with full change history and data validation
- Packing orders are generated faster and automatically - no manual data merging
- Data is filled in according to the MasterData base - always consistent, current, and complete
- Versioning prevents data loss and allows reverting to previous versions
- Improved documentation compliance with aerospace requirements and auditability
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