- Skipping the creation of report and log backups on the server
- Overwritten or incomplete machine files
- Lack of up-to-date data for cost settlement and quality control
- Data not meeting audit requirements and ISO standards
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Our Industry Experience
Manufacturing
Our technologies support companies that value quality, precision, and full control over production - from raw material to finished product.
Problems
Solution
FileSync
- FileSync enables one-way synchronization of data from workstation computers (e.g., CNC machines, inspection stations) to the server
- Ensures continuous copying of logs, reports, and measurement files
- The system runs in the background and requires no operator involvement
Benefits
- Production data is automatically archived and protected from loss
- Eliminates errors caused by manual file copying
- Facilitates reporting and compliance with quality standards (e.g., ISO 9001)
- Organized data flow increases the efficiency of settlement and quality control departments
- Too much time spent searching for tools
- No control over who borrowed a tool
- Lost or damaged tools
- Outdated, manual records burdening the team
- No usage history
Tooling - RFID-based system
- Tooling provides full control over tool circulation within the production facility
- With RFID tags and gates, it registers every tool movement
- The system assigns tools to specific employees and workstations
- Creates usage history and enables real-time availability monitoring
- Ideal support for tool storage areas, shift leaders, and maintenance departments
- Automatic registration of tool loans without the need for notebooks or Excel files
- Reduces equipment loss and damage through real-time user accountability
- Complete usage history supports maintenance, calibration, and purchasing planning
- Improves tool warehouse efficiency and increases tool rotation
- Ensures compliance with internal procedures and supports quality management systems (e.g., ISO, TPM)
- Difficult warehouse management of large components
- Errors in locating parts and assembly delays
- Mistakes in assembling component kits
- Shortages and delays caused by manual kitting
WMS System
- Implementation of an advanced WMS system tailored to handle non-standard units such as containers, assembly frames, and racks
- The system is integrated with the ERP
- Allows dynamic location assignment, task queuing for picking, and linking components to specific assembly projects
- Automated data flow between WMS and ERP eliminates manual input errors and speeds up order fulfillment
- Warehouse operators receive clear picking and location instructions - fewer mistakes, shorter operation time
- The system ensures full traceability of components - from receipt to assembly - supporting quality and audits
- Production flows more smoothly - reduced work stoppages due to logistical errors
- No real-time control over component availability
- Manual and time-consuming shelf checks
- Downtime due to undetected material shortages
- Incorrect placement of components at workstations
- Difficulty in quickly reporting inventory levels and surpluses
CheckShelf
- Application for automatic control of component placement and availability on shelves, workstations, and buffer zones
- Using image recognition technology, the system identifies shortages, surpluses, and incorrect material placement - without human involvement
- Automatic component availability control - the system detects shortages and deviations from plans
- Immediate response to shortages - real-time alerts enable quick intervention before downtime occurs
- Standardized resource layout at workstations - improves work ergonomics and compliance with 5S principles
- Complete documentation of nonconformities - photos and reports are automatically sent to the system
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